Laboratory Compounding Twin Screw Extrusion Granules Making Machine

Laboratory Compounding Twin Screw Extrusion Granules Making Machine

Device overview

Laboratory Compounding Twin Screw Extrusion Granules Making is a lab machine which is designed for compounding PE (LLDPE, LDPE, HDPE), PP, TPE and Copolymers such as SBS,Color batches,Filler modified resin and additives ( UV protection Materials, Modified, EVA, black carbon granule, flame-retardant granule.


The machine has excellent mixing performance, good self-cleaning performance and flexible modular configuration characteristivs which make them suitable for processing different types of material.


Different kinds of side doser is used to feeder different kinds or types of material. There is also doser to weight the additives material to make up a prescription.  



Application material and final products

masterbatch extrusion.jpg


Layout of the machine

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Parameter of such kinds machine

SINGLE STAGE EXTRUSION LINE


ModelTSSK20TSSK35TSSK50TSSK65TSSK75TSSK95
Screw diameter (MM)21.735.650.562.471.291
L/D32~4028~48
Extruder speed (RPM)600400400/600400/500500/600500/600
Main Motor Power (KW)411/1537/45

55/75

90/110200/250
Capacity (KG)2~1010~8080~150250~400350~500800~1000


CUSTOMIZABLE SPECS OF THE LINE

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Machine details

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Extruder with Feeders

With special design of combination for screw and element, the plastic and additives will be well melted, plasticized and compounded. With the vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency. Then the final granules can be widely used in various fields. Each kinds of feeders can feed different material or additives, like granules and powders.

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Extruder

Different designed of ecrew combination for different types of material, such as granules, powder and liquid. Mechanotronicas design, high accurately measure, stabillization feeding. Widely measure range.All process for material treatment is conducted in airproof environmenet, without rising dust.

Screw element.png

Screw elements

Screw & elements: W6Mo5Cr4V2 (6542#) high speed tool steel that had been treated by the vacuum hardening process with the hardness of the surface is HRC58-62.Molding through dedicated grinding machine. The cleanliness is much better than products out of traditional process.


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Barrel

The barrel is made of 45#forged steel with the abrasion-resistant alloy 101 (Ni-Fe-Cr-W) inside that smooth and abrasion resistant. The hardness is HRC60-64. And each section of barrel has its won fuction

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Die head

Two holes on the die, the mateiral come out from the die and go into the water tank. It is eaily to control

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Water tank

A small water tank can cool the material and there is a gale dryer on it to blow the water on the sureface of the material.

water tank.jpg

Pelletizer

A small pelletizer after the water tank to cut the mateiral into granules, its speed also can be controlled.

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