Polymer Sand Compound Extrusion Into Tiles Or Pavers Machine/PET paving tile production line

Polymer Sand Compound Extrusion Into Tiles Or Pavers Machine/PET paving tile production line

Device overview

PET paving tile production line to mix 30% PET fakes and 70% sand to make different kinds of pavement bricks and tiles. The extruder is mainly for plastic composite plastic sand. 

Material is mixed by mixer and come into the rotary charger, Then rotary charger will send the material into the extruder, After the extrusion, the material will be mixed together equaly. 

Many kinds of plastic materials can be processed directly without degassing.After extrusion the material can be used to make pavement blocks or tiles. 

Heating screw extruder for plastic sand composition from waste plastic HDPE LDPE PP PVC PETand sand


How the machine works:

1. First you can weigth each material, like we use waste PET flakes  - 30 kg,filler - 25 kg, Sand - 70 kg, Or you also can add some other additives like pigment. And you can use up to your requirement, PP ,PE PVC all are possible. .

2. Each material put into the mixer and the mixer will mix all of these material for about 5-10mins,  and then open the mouth on the mixer, the material will come down into the hopper of screw loader. 

3. Screw loader send the mixed material into the hopper of feeder on the extruder , When the feeder is full, the screw loader will stop by itself. If there is no material in the hopper, you can restart the screw loader.

4. Then material is plasticised and degassed in the extruder screw, next the material will be plasticised and melt together in the screw, with the extrusion, the material come out.

5. After weigth the block material, then hydraulic pressre can make each kinds of blocks with its mold design.  



Application material and final products

materil.jpg


Layout of the machine

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Parameter of such kinds machine

ModelSJ100SJ120SJ130SJ160
Screw diameter (MM)100120130160
Main Motor (KW)5590132160
Capacity (kg/h)150~200200~250400~500700~800




CUSTOMIZABLE SPECS OF THE LINE

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Machine details

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Mixer with Loader

All kinds of plastic and sand are mixed with each percentage by this mixer. Speial design of paddles can mix the material well.It needs about 2-10mins to mix all the material. so that all kinds of materil can be mixed evenly. With ladder, people can go to see the material in the mixer.

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Screw loader

There is  Level meter on the feeder, when the maerial is full, the screw loader will stop. As a special design feeding way, the Feeder will feed the material into the extruder evenly and stably


03.jpg

Extrusion machine

Bimetallic screw and barrel is much wearable, the extruder plastify, heating the material, so all kinds of plastic will be compounded with sand much well. With PET flakes, we use a vacuum degassing for vent more humidity in the material, so that less bubble will be in the material. And the final pavement will be more strong.

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Hydraulic pressure machine

With hydraulic presser, the extrusioned material can be pressed into different kinds of blocks. Different kinds of blocks use differend mould, Customer only need to give us the dimension of mould. When you make each kind of bricks, just change the mold and no need to use another hydraulic pressure machine.

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Square mold

Customized square mold with its size 200*200*100mm. And there are some stripes on mold to be sure there is stripes on the brick surface for preventing slipping. On the bottom of blocks there are two holes for  preventing slipping too. And the mold is cooling by water.


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Different molds with its final bricks

The mold is customized, and for different kinds of bricks, just change the mold, no need to use another hydraulic presser machine. So kindly give us the drawing of bricks with its dimension, then we can design the mold.

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Complete machine line

Mixer, screw loader, extrusion machine, the hydraulic presser machine with customized mold. So that can do the bricks pavement tiles  with designed.

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